Cosmo India Pvt. Ltd. makes its full range of wheel balancing weights at one plant: 131, Sector 3, IMT Manesar, Gurugram, Haryana 122050. The company has manufactured wheel balancing weights since 1996, positions itself as the largest wheel balancing weights manufacturer in India, and runs this facility at a plant capacity of 50 million parts per annum.
A dedicated page for the plant matters because the claims on the rest of this site rest on it. OEM supply, export orders, custom fitment and short delivery timeframes all depend on what this facility can produce, how precisely it can produce it, and how reliably it can repeat an order. This page brings together what the homepage says about the facility and the capacity behind it.
Facility and equipment
The homepage describes the production facility as the cornerstone of Cosmo India’s manufacturing excellence. It covers a large area and is strategically located to optimise logistics and meet the needs of customers. Inside, the plant is equipped with cutting-edge machinery and advanced technology, and the company presents it as a hub of innovation and efficiency rather than a general-purpose workshop.
That setup follows the product. A wheel balancing weight is a precision part: its marked weight has to be its actual weight, its profile has to seat correctly on the rim, and its coating has to survive the life of the tyre fitment. The company’s own summary of the plant is direct: “Our carefully selected equipment and skilled team ensure precision in manufacturing. We maintain a modern facility committed to excellence, allowing us to consistently deliver top-tier wheel balancing weights.” How that precision is controlled is set out on the Quality Assurance page.
A plant organised around one product
Cosmo India has spent more than 25 years on a single product category. That shows in how the facility is arranged. A general components plant divides its machines, floor space and attention across many unrelated parts; this plant’s equipment was selected for wheel balancing weights, and its team works on the problems of one product: weight accuracy, profile fit, coating performance and adhesive behaviour.
Single-product focus also shapes what the plant can offer. The range made under one roof is wide for its category: clip-on and adhesive types, three materials, several profiles and coating variants, and sizes from small passenger car weights to truck applications. A buyer dealing with the plant is dealing with the people who make the part, which shortens the route from a specification question to an answer. Company background is on About Us.
Production capacity
Capacity at the plant stands at 50 million parts per annum. The homepage sets out what that capacity is for: “From small to large orders, we meet your needs reliably. Our well-organised workflow and skilled team ensure consistent quality. We adapt to demand changes swiftly, guaranteeing on-time deliveries. Whether you’re a garage or a major manufacturer, rely on us for prompt, reliable service.”
In practice, that range of order sizes is what allows one plant to serve the customers Cosmo India lists: vehicle manufacturers taking planned volumes, distributors and aftermarket customers ordering in bulk, and workshops needing regular supply. Reliability and on-time delivery are also the basis of the short and guaranteed delivery timeframes the company offers across its OEM and export work. OEM Supply Exports
What is made at the plant
The Manesar facility produces both families in the range. Clip-on weights, from 5g to 100g, are made for steel wheels across passenger cars, trucks and buses. Adhesive or stick-on weights suit alloy and steel wheels, work from -20°C to +50°C, and are supplied in segments and in 5kg rolls for in-plant use and automation, so vehicle and wheel plants can feed them into their own fitment processes.
Materials worked at the plant are steel, lead and zinc; Cosmo India does not make aluminium weights. Finishing options include anti-rust coating and coating variants such as Geomet, Magni, CED, zinc plating and powder coat. Parts can be produced to fitment dimensions as per vehicle specs, with part design, width and thickness set to the customer’s requirement, and with the customer’s branding applied on the part and its packaging. The products themselves are detailed on the Products page, including Square Profile Steel, Blank Adhesive Steel and Lead Clip-On Weight.
Capacity across the range
Fifty million parts a year is not fifty million of one item. The capacity is spread across the catalogue: clip-on weights in 5g increments up to 100g, adhesive segments and rolls, each in steel, lead and zinc with different coatings. Running that mix in one facility lets a vehicle maker taking a defined specification, a distributor taking bulk wheel balancing weights across sizes, and an export buyer taking branded product be supplied from the same plant without each waiting on the others. When a specification calls for a different width, thickness or fitment dimension, the work also stays inside the same facility and quality system. The range starts at Products.
Location and logistics
IMT Manesar sits in the Gurugram automotive belt in Haryana, close to several of the vehicle manufacturers Cosmo India supplies, including those shown on the Customers page: Maruti Suzuki, Mahindra & Mahindra, Tata Motors, Fiat and Wheels India. The address also places the plant on the Delhi side of northern India’s highway network, which supports the logistics point the company makes about its facility: a location chosen to optimise dispatch to customers in India and to buyers ordering from overseas.
The people behind production
Equipment is only half of the facility. The homepage lists employee empowerment among the company’s values, describing employees as its most valuable assets, supported to reach their potential. In a plant making a precision part at this volume, that is an operational point as much as a value: consistent output depends on a skilled team that stays skilled. The systems those people work under, including ISO 45001, are explained on the Certifications page.
Buyers who want to discuss a requirement against this capacity can contact the company at info@cosmo.co.in or +919311620900. Enquiries are answered within 24 hours on business days. Contact Us
Key facts
- Plant address: 131, Sector 3, IMT Manesar, Gurugram, Haryana 122050, India
- One plant: the full wheel balancing weights range is made at Manesar
- Production capacity: 50 million parts per annum
- Manufacturer: Cosmo India Pvt. Ltd., making wheel balancing weights since 1996
- Range made: clip-on and adhesive weights in steel, lead and zinc
- Orders: from small to large, with production adapted to demand changes
- Certifications: IATF 16949, ISO 14001, ISO 45001 and ZED Gold
Frequently asked questions
Where is Cosmo India’s manufacturing facility?
At 131, Sector 3, IMT Manesar, Gurugram, Haryana 122050, in the Gurugram automotive belt.
What is the plant’s production capacity?
The plant capacity is 50 million parts per annum, covering clip-on and adhesive wheel balancing weights in steel, lead and zinc.
What products are manufactured at the Manesar facility?
Clip-on weights from 5g to 100g and adhesive or stick-on weights, including 5kg rolls for in-plant use and automation, with anti-rust and other coating options.
Can the facility handle both small and large orders?
Yes. The company states that it meets needs from small to large orders, adapts to demand changes and guarantees on-time deliveries for customers from garages to major manufacturers.
Does Cosmo India make clip-on and adhesive weights at the same plant?
Yes. Both families are manufactured at the Manesar facility: clip-on weights for steel wheels, and adhesive or stick-on weights for alloy and steel wheels, including 5kg rolls supplied for in-plant use and automation.
How does capacity support delivery timeframes?
Short and guaranteed delivery timeframes depend on headroom. A plant running at its limit has none when an order changes; a plant with 50 million parts per annum of capacity, an organised workflow and a team able to adapt to demand changes can absorb volume shifts while keeping delivery commitments. That is the basis on which Cosmo India offers those timeframes to OEM and export customers.
